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Hybrid Propulsion Solutions Leading the Way to a Zero-Carbon Future

Hybrid Propulsion Solutions Leading the Way to a Zero-Carbon Future
When battery-hybrid power first arrived in the maritime industry in the early 2010s, it was billed as a great way to make diesel ferries and workboats more fuel-efficient.

When battery-hybrid power first arrived in the maritime industry in the early 2010s, it was billed as a great way to make diesel ferries and workboats more fuel-efficient. The value proposition was straightforward with fuel savings of 10-20 percent, depending on the application.

That’s still an important advantage, but hybrid power has turned out to be much more than an efficiency-booster for existing technology. For the evolution beyond diesel, hybrid is an essential tool for electrification, fuel cell power and the transition to zero-carbon shipping.

Stop-and-Go Operations

Battery-hybrid propulsion is ideal for stop-and-go operating cycles, and ferries are strong candidates.

Ferry operators in Europe, North America and Asia have been testing and deploying hybrid propulsion systems for nearly a decade, beginning with the Scottish ro/pax ferry Hallaig in 2013. The technology has caught on for passenger vessels of all sizes, all the way up to the 3,200-dwt Color Hybrid, a ro/pax ferry operated by Color Line between Norway and Sweden.

Scandinavian ferry operators led the way, but the North Americans are quickly catching up.

Ferries are ideal for plug-in hybrid technology, according to EBDG principal John Waterhouse, the longtime dean of American ferry design. These vessels have a predictable duty cycle, and their regular routes and fixed terminals are perfect for installing charging infrastructure. 

“Hybrid is well past the early adopter stage for ferry applications, and we owe thanks to our friends over in Norway who have taken the lead in developing and deploying it," says Waterhouse. "Operators can think of this as a mature technology and a viable option for their fleets. Perhaps the real question is whether you want to be the last adopter.”

Decarbonizing Domestic Vessels

According to the Getting to Zero Coalition, domestic vessels like ferries, tugs and OSVs have an important early role in the effort to reduce shipping's carbon emissions.

Cutting domestic vessel emissions by just 15 percent could reduce the entire shipping industry's greenhouse gas footprint by three percent by 2030. That may not sound like much, but the coalition says early steps (even small ones) are essential to get the process of decarbonization started.

Hybrid propulsion is a great option for these vessel classes, and it’s a bigger step than one might think towards getting to zero. Any hybrid vessel has a big battery pack, and if that pack is big enough the vessel can be converted to run all-electric with a diesel engine as ballast. “You can order a hybrid vessel today and it will reduce your fuel consumption immediately,” Waterhouse explains. “Then you can build shoreside charging infrastructure and run the same vessel on plug-in electric power in the future."

On routes that are tough to electrify because of their length or limited grid capacity, hydrogen fuel cells may have an important edge over battery-electric designs. The higher energy density of hydrogen fuel means the designer can fit more of it on board for a long trip. However, fuel cells have a drawback: It takes a while to move the throttle, particularly for the solid-oxide fuel cells that work well with ammonia and other hydrogen-based fuels.

A battery pack can smooth over that throttle lag by delivering power instantly when it's needed for maneuvering, giving the fuel cell time to catch up. With this synergy between battery power and fuel cell power, today’s battery-hybrid vessels are great candidates for a fuel cell retrofit down the road, and many are being designed with this upgrade in mind. Stay tuned, says Strupp, as fuel cells will likely be an accessible commercial option within the next five years.

Decarbonizing the Supply Chain

In the offshore wind vessel sector, the charterers are wind farm developers, and they work every day on decarbonizing the world’s power supply. So it’s no surprise they’re actively interested in decarbonizing their own supply chain including their service vessel fleets. As a transition solution, battery-hybrid propulsion fits that need well: The engines give enough range for transits to and from the site, and stored battery power can be used for station-keeping and loitering, saving fuel and reducing wear and tear.

This combination is an attractive solution for U.K.-based crew transfer vessel operator CWind, a division of Global Marine Group. Working with wind farm developer Ørsted and naval architect ESNA, CWind set out to make a super-fast, super-efficient, first-of-its-kind vessel.

Its new crew transfer vessel (CTV) CWind Pioneer combines a hybrid powertrain with the design of a surface effect ship (SES), a hovercraft built with catamaran hulls instead of a rubber skirt. CWind Pioneer looks like a standard catamaran at first glance, but when her electric lift fan turns on she rises up out of the water for a cruising speed of 40-plus knots.

Wednesday Sep 1, 2021
09:05
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